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[[Category:Steam Locomotive Parts]]
[[Category:Steam Locomotive Parts]]
[[Category:Definitions]]


== Southern Valve Gear ==
by [[Charles A. Purinton]]


by [[Charles A. Purinton|Carl Purinton]]
<i>[[The Live Steamer]]</i>, March-April 1950


<i>[[The Miniature Locomotive]]</i>, November-December 1954
Valves and valve gears can be the making or the breaking of the performance of any engine.  There are other things that enter the picture as well, but, if the valves and valve gear are right, the other conditions can be dealt with and usually corrected without too much trouble.


[[File:CarlPurinton HarryDixon 1954.jpg|thumb|right|300px|Carl Purinton and Harry Dixon.]]
It could be that an explanation and a skwtch or two might be welcome. I realize that I am treading on dangerous ground here, as a complete answer to valve and valve gear problems takes a lifetime of study to master and a lot of technical study, in addition.


The question about the [http://en.wikipedia.org/wiki/Southern_valve_gear Southern valve gear] by G. B. Thomas in [[The Miniature Locomotive]] for September-October 1954 brings up a matter that is hard to explainAlmost everyone has his own pet reference book on the various valve gears and the mthods of how to lay them outI do not profess to be an authority of any kind on valve gears, but I agree 100% with one of the best locomotive desigvners of all time.  He was once asked about what was a good reliable book to get. His reply was to the effect that they all had one outstanding feature; they were all notorious for What They Did Not Tell!
When talking about this subject, one will hear some of the terms mentioned, such as lap, lead, valve travel, steam ports, exhaust port, bridges and line in lineTo a good many of the older (I do not mean in years)  and more experienced Live-Steamers, these terms are clear and well understoodTo the man building his first engine, and some of the more experienced ones as well, they are about as clear as mud and not too well understood.


Now, we all know that the backset of the eccentric rod pin hole in the tail of a Walschaert's link is put there to correct for the angularities in the rods and that the backset is necessary to obtain an equal swing of the link. This is one of the most critical points in the design of the whole gear and yet almost all books skip lightly over this and one is still left out in the dark after studying them.  The best method that I ever recall seeing was given by our always dependable instructor, [[LBSC]], in [[A Suggestion for Setting Out Walschaerts Gear|The Model Engineer of July 4, 1935]].
'''Lap''' is the amout the steam edges of the valve overlap the steam ports when the valve is central.  Its purpose is to allow the steam to be used expansively. This means less fueld and water is used.


The same situation exists with the [http://en.wikipedia.org/wiki/Southern_valve_gear Southern valve gear], only in this case it is the angle of the two arms of the bellcrank.  The included angle of the two arms is somewhere between 70 and 75 degreesnone of the books or articles that I have seen gives the angle nor do they tell how to figure it. If one puts a protractor on the various drawings, the angle comes out as stated aboveMy idea is that the angle here is essential for correcting angularityThe best dope on the Southern gear that I know of is in the book, [[The Locomotive Up to Date]] by McShane, the revised edition of 1920With this book and [[LBSC]]'s axiom that the eccentric crank pin circle should be two-thirds of the piston troke, the necessary features are well covered.
'''Lead''' is the amount the valve has opened the steam port for admission when the piston is on a dead center.  It is given for the purpose of getting the steam into the cylinder so that it will be there ready to push the piston as it passes the dead centers.
 
'''Valve Travel''' is the total distance that the valve moves in one direction and measured with the reverse lever in either full gear position. it should be equal to one lap plus one steam port times two. For example, if one lap is 1/8 inch and one steam port is 1/8 inch, then the total full gear travel should be one-half inch.  It is important to know the total full gear valve travel so that the valve gear itself can be designed to give this full gear valve travel.
 
The '''steam ports''', the '''exhaust port''' and the '''bridges''' are best explained by Sketch #1 and the '''Port Face'''.  The bridges should be equal to the steam portsThe exhaust port should be at least twice the size of the steam ports, measured fore and aft.
 
'''Line and Line''' is a somewhat ambiguous term, as it is used in two different waysSometimes it is applied to a valve that has <u>no</u> lap.  In this case, the steam edge of the valve and the steam port are line and lineSuch a valve would permit steam to follow the piston its whole stroke and would be extremely wasteful.
 
It is my belief that this term is more commonly used in connection with the exhaust edges of the valve and the exhaust edge of the steam portsThis is the condition shown on Sketch #1.  The valve cavity should always be this way, if it is a trifle more, it will help the steam to get out easily, and this is just as important as getting it in.

Revision as of 21:22, 29 June 2014


by Charles A. Purinton

The Live Steamer, March-April 1950

Valves and valve gears can be the making or the breaking of the performance of any engine. There are other things that enter the picture as well, but, if the valves and valve gear are right, the other conditions can be dealt with and usually corrected without too much trouble.

It could be that an explanation and a skwtch or two might be welcome. I realize that I am treading on dangerous ground here, as a complete answer to valve and valve gear problems takes a lifetime of study to master and a lot of technical study, in addition.

When talking about this subject, one will hear some of the terms mentioned, such as lap, lead, valve travel, steam ports, exhaust port, bridges and line in line. To a good many of the older (I do not mean in years) and more experienced Live-Steamers, these terms are clear and well understood. To the man building his first engine, and some of the more experienced ones as well, they are about as clear as mud and not too well understood.

Lap is the amout the steam edges of the valve overlap the steam ports when the valve is central. Its purpose is to allow the steam to be used expansively. This means less fueld and water is used.

Lead is the amount the valve has opened the steam port for admission when the piston is on a dead center. It is given for the purpose of getting the steam into the cylinder so that it will be there ready to push the piston as it passes the dead centers.

Valve Travel is the total distance that the valve moves in one direction and measured with the reverse lever in either full gear position. it should be equal to one lap plus one steam port times two. For example, if one lap is 1/8 inch and one steam port is 1/8 inch, then the total full gear travel should be one-half inch. It is important to know the total full gear valve travel so that the valve gear itself can be designed to give this full gear valve travel.

The steam ports, the exhaust port and the bridges are best explained by Sketch #1 and the Port Face. The bridges should be equal to the steam ports. The exhaust port should be at least twice the size of the steam ports, measured fore and aft.

Line and Line is a somewhat ambiguous term, as it is used in two different ways. Sometimes it is applied to a valve that has no lap. In this case, the steam edge of the valve and the steam port are line and line. Such a valve would permit steam to follow the piston its whole stroke and would be extremely wasteful.

It is my belief that this term is more commonly used in connection with the exhaust edges of the valve and the exhaust edge of the steam ports. This is the condition shown on Sketch #1. The valve cavity should always be this way, if it is a trifle more, it will help the steam to get out easily, and this is just as important as getting it in.